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Components Processing
CAB PCB Separator MAESTRO 4S
 Stress-free separation of pre-scored PCBs
MAESTRO 4S separates both small and large PCBs quickly and economically without stress.
Product model: MAESTRO 4S
Product manufacturers: CAB
keyword: PCB separator

Key features:

  • Blade distance to be entered on the operation panel is set motor-driven.
  • Up to nine programs to be stored
  • Separation length to be continuously adjusted via limit switches
  • In terms of a preventive blade maintenance, the cutting performance is displayed.


By traversing the milled groove once, tensile and compressive stresses can cause damage to sensitive components located close to the groove. A second traverse and simultaneous readjustment of the blade distance already reduces stresses considerably. The quality of the assembled PCBs improves significantly.


Material: FR4 1.5 mm
Residual thickness approx. 0.6 mm

 

Dial gauge
In order to separate without stress and to achieve a long service life, the circular and linear blades have to be guided along the entire separation. The dial gauge setting and regularly checking the parallelism is assembled to the carriage.



Separating aluminum

To separate aluminum with MAESTRO 4S, special adjustment is needed for the standard circular blade. For information see the operator's manual

Aluminum PCBs are manufactured in various alloys. Sample PCBs added to a request help with adjusting the circular blade and optimizing the cutting geometry.


Component height

 

 

Outside dimensions increased
after separation: typically 0.2 mm

Component height

Milled groove

The milled groove may be interrupted by cutouts.

Protruding components need a recessed linear blade.
Contact us, if required

Protruding components



Specification

Technical data4S/4504S/600
Separation methodComponent side: Circular blade
Solder side: Linear blade
Operationpath-optimized, motor-driven
Separation speed300, 500 mm/s, to be switched
MaterialsFR4, aluminum
Component heightComponent/solder side up to 34 mm
Separation lengthup to 450 mmup to 600 mm
Support table depth200 mm
Programming
 StartTraverse to initial position
 Programs9
 Separation steps1 - 5
 Blade distance0.9 mm - 0.05 mm
 Key switch buttonUnlock program selection
 Performance displayup to 99 km
 DELStep reset
 Power switchON / OFF
 Foot switchSTART separation
 Safety switchE-stop
Power supply100 - 240 VAC, 50/60 Hz
Emission sound pressure level LpA < 70 dB (A)
Temperature/humidity: Operation
Stock
Transport
+ 10 - 35°C / 10 - 85 % not condensing
0 - 60°C / 20 - 80 % not condensing
– 25 - 60°C / 20 - 80 % not condensing
Width x Height x Depth702 x 434 x 425 mm852 x 434 x 425 mm
Weight38 kg46 kg
ApprovalsCE, FCC Class A


Options

Conveyor belt

to deposit separated PCBs individually and further transport them aside. The speed adapts to the size of the PCB. Incoming PCBs are detected by a light barrier and the belt stops.



Technical data450600
Conveyor belt materialantistatic
Direction of movementto the right
Belt speed5, 6, 7, 8, 9 m/min
Light barrierto be activated to stop the belt moving
Vertical distance to the linear blade5 - 17 mm
PCB depthup to 200 mm
Belt width170 mm
Length1,200 mm1,350 mm
Power supply100 - 240 VAC, 50/60 Hz
Temperature / humidity  Operation
Temperature / humidity  Stock
Temperature / humidity  Transport
+ 10 - 35°C / 10 - 85 % not condensing
0 - 60°C / 20 - 80 % not condensing
 – 25 - 60°C / 20 - 80 % not condensing
Weight14 kg
ApprovalsCE, FCC Class A

 


Standard Station

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